PolySteel Projects

 

 

This home consists of nearly 6,000 sq/ft of heated living area located on 3 levels. In addition to the living area constructed in PolySteel, the garage and garage foundation are all constructed of PolySteel as well. The project consists of 1,113 PolySteel 6” straight forms and 343 PolySteel 6” 90 degree corner forms. While this was the very first PolySteel project for all parties involved, not a single budge or form blowout occurred.

The exterior of the home is predominately Synthetic Stucco with some cultured stone and wood shake siding used as well. Given the extensive moisture and wood rot problems that have been associated with the use of stucco on wood frame construction in this area, the homeowners felt very secure using stucco applied to a PolySteel wall. This one issue sold them on the use of PolySteel and all the many other benefits were considered to be merely a bonus at that time.

Since moving in, the homeowners have come to realize the remarkable thermal efficiency of their new PolySteel home with their winter energy bills averaging only $200 per month. This $200 is outstanding when you consider the 6,000 s/f of living area to be heated, the home utilizes an electric heat pump and the very very cold winter that North Carolina has experienced this year.

During one cold spell in December an ice and snow storm devastated the state leaving over a million homes without power for several days while temperatures remained below freezing. The Federal Government declared the State of North Carolina a disaster area. During this crisis, the homeowners lost power and their only source of heating for several days. The interior temperature of their home remained consistently above 70 degrees despite the power outage and cold temperatures. At the same time, hundreds of thousands of Carolinians had to seek emergency shelter as the interiors of their wood frame homes rapidly cooled within hours of losing electrical service. The highly efficient thermal envelope created by the PolySteel walls of this home has proven itself and its value within a few short months.

 

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